RV Renovators – Day 20 – Gelcoat

A big repair job like the one we’re going through on our coach requires patience. The guys performing the work have to patiently work through several steps to get the body work right. The owner of the coach (me) needs to remain patient as the work is done – pushing to rush the job is not a good plan. I want it done right – I can see they are very detailed in what they’re doing and I’m giving them space and time to get it done.

I mentioned before that the body guys – Izzy and his assistant Armando – speak English as a second language. Izzy speaks pretty good English, Armando not so much. Technical terminology gets lost in translation though.

Last week I described the process to ‘glass and prime the seams. Izzy called it primer. When they applied a catalyst over the “primer” I was surprised. I’m not up on the latest techniques, but I never heard of a two-part catalyzed primer before. Yesterday Levi Germaine was checking the work and discussing the next steps with the guys. I asked him a few questions. It turns out the material Izzy was calling primer was actually gelcoat resin. This made sense. They use gelcoat to seal the seams and flatten the surface before the final finish is applied.

Gelcoat provides a high quality , smooth finish. However, it’s harder to sand than a traditional primer coat. Levi told me they only use a primer for small repairs – large fiberglass repairs are always sealed with gelcoat.

Yesterday they finished installing the edge moldings and put the windows back in. I set up the suspended bed for Ozark the cat with suction cups on the large living room window.

Ozark the cat’s window bed

At this point the painter, Steve, is taking over the job. He looked the surface over and said it wasn’t flat and smooth enough. He sprayed it with black guide paint. This morning he’s block sanding the surface by hand.

Windows are in and more sanding to be done

At some point I’ll have to move the coach. Steve doesn’t want to paint it in the paint booth. He would rather paint it outside in natural light to better match the original finish.

Yesterday the clouds remained all day – I thought it might even rain at one point. But it stayed dry out and the temperature reached the upper-60s. We should be in the 70s today and will hit 80 degrees by Thursday.

I’m trying to remain patient, but I wonder how much longer I’ll be here at the RV Renovators shop.

2 thoughts on “RV Renovators – Day 20 – Gelcoat

  1. Bernie Gilles

    Wow, I don’t envy the spot you are in but looks like they are doing incredible work! I went to them to have my roof and some other work done, they were very meticulous! I was behind on reading all my favorite blogs, so came in on this series about day 10. I went back to the beginning to get the gist of this kind of repair in case I ever have to go through it. Thanks for sharing, I have no doubt the results will be worth the wait!

  2. John and Sharon

    Down here in Puerto Penasco Mexico I had two guys fix some damage and repaint the lower half of my front end in less than two days… incredible how fast they moved and how cheap it all was!

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