Thursday morning Steve sprayed the first base coat of paint. He started by spraying a fine, misty tack coat. This fine spray isn’t meant to cover the panel, it just puts down a very light coat that sticks and creates a tacky surface for the next pass to adhere to.

Steve spraying over the tack coat

Once he had this first color applied, he carefully inspected the surface. He found two flaws – tiny chips in the gelcoat that I doubt I would have even seen if he hadn’t pointed them out. He filled these spots with polyester resin. Once it set, he sanded the areas smooth and painted them again.

Filling a flaw

First color applied

This first color coat provides a base that seals the entire surface. The thing is, this color is only needed for the 1/4″ stripes that separate the other colors in the final design. Once the design is taped with 1/4″ tape, this coat will be painted over in the other three colors used. When all of the colors are done, the 1/4″ tape will be pulled off, revealing the stripes.

Taping the design on the slide out wall is a long, tedious process. At the factory, they use templates to outline the design and can mask the design quickly. Steve had to re-create the design free-hand. He did this by looking at the original panel that was removed from the wall and matching the existing points where the slide out meets the rest of the body. With the slide pulled in, all of the lines and colors need to match up.

Taping the design

There’s no way I could have done this. It takes patience, attention to detail and downright obsession with perfection. Steve made several attempts with each tape stripe before he was satisfied. He would lay out a line, then see a tiny squiggle or an arc that he didn’t like and he would pull the tape up and start over. Once he had it down to a point where it looked good to me, he would continue to adjust the tape line until he felt it was perfect.

Around 4pm I left. I rode the Spyder to Mike Hall’s place and retrieved some supplies from the trailer. Then I went to Lucky Lou’s where I had a couple of cold ones with Mike and Jodi Hall.

When I returned to RV Renovators, they were done working for the day. Steve had started spraying another color. Once the areas of this color are painted, he’ll mask over the color up to the 1/4″ tape lines. Then he can do the same process with the next color. When the last color is applied and cured, all the masked areas will be uncovered and we’ll see the result.

More color

Then it will only be a matter of applying the clear coat, wet sanding and buffing to the final gloss.

Donna is traveling back home today. Her week in Vieques went all to quickly for her – although I’m looking forward to her return. I’m sure she’ll have lots of stories to tell me. She won’t arrive here until 9pm or later.

We’re expecting the temperature today to match yesterday’s high of 84 degrees. The weekend should be a little cooler, but the rain they were predicting has disappeared from the forecast.